The press brake tools are under the constant pressure from the market and the process of the production optimization processes. Usually, the sheet products are laser out, and the customers expect better material quality and products are.
Custom Press Brake Tooling From Veoell >>
It is a process where the metal is bent instead of being welded. The smaller batch series are also being produced more frequently, which therefore means the tools are installed and removed with a higher frequency. This leads to wear, damage, contamination and rust on stainless steel plates and tool holders. Hence, the goods get rejected! Here are five ways to prevent this:
Timely replacement of Press Brake Tooling
Naturally, you can change your tools prior to the start of the project, which will prevent worn out tools from having a negative influence on the bending results. Nevertheless, the tools are too costly to be regularly replaced! It is much more effective to prolong the life-span of the tools.
Grinding Press Brake Tools
The greater the accuracy of the bending process, the easier it is to grind your tools (to remove signs of wear and tear). The negative side of this method is that it is very time-consuming, and is always accompanied by a lot of additional trailing costs. The constant grinding also leads to interchangeability of the tools, which in turn makes it hard for one to order the tools with the same qualities.
Nitrating Press Brake Tools
Nitrating can be applied to make the entire surface of tools hardened. On the other hand, the durable layer is very thin, which means the burring, sipping edges and bulb plate cannot be prevented through the compression. Tools also lose their hardness/strength due to the tools being used too many times to over-hardening (because the whole tool has not been hardened), which is the reason for the low loanability and a short life-span.
Deep Hardening Press Brake Tools
Tools are also hardened on the bending radii as well as contact surfaces. A hardening depth of 4 mm guarantees the effectiveness of this process the forces of matter are evenly spread and thereby the compression is avoided. Damage to particular bending zones has now become a reality in the past, it was the 56-60HRc that helped to make it this way. Tools still maintain their hardness/strength because of the local hardening.
VEOELL – Your Trusted Press Brake Tooling Supplier
As a professional manufacturer of press brake replacement tooling, VEOELL understands you’re looking for top-quality press brake tooling to enhance your production efficiency and achieve precise results. We are confident to say our tooling solutions can meet and exceed your expectations.
Benefits You Can Get From VEOELL:
Precision and Quality:
Our press brake tooling is manufactured to the highest standards, ensuring precision and consistency in every bend. This results in higher-quality end products and reduces waste.
Durability and Longevity:
We use premium materials and advanced manufacturing processes to create tooling that withstands the rigors of heavy use. This means fewer replacements and lower long-term costs for your business.
Versatility:
Our range of tooling options is designed to handle a variety of bending tasks, from simple to complex. Whether you need standard tools or custom solutions, we have you covered.
Efficiency:
With our tooling, setup times are minimized thanks to our easy-to-use designs. This boosts your overall productivity and ensures your operations run smoothly.
Customer Support and Service:
“We provide exceptional customer service, including technical support and guidance to help you get the most out of your tooling. Our team is always here to assist you with any questions or concerns.
Tailored Solutions:
I’d love to learn more about your specific needs and challenges. This way, I can recommend the best tooling solutions tailored to your operations.
If you want to have a discussion further and see how VEOELL can help you achieve your production goals, contact us right now! Thank you for considering our press brake tooling. I look forward to the opportunity to work with you.
